Case Studies: Physics-Driven Design Software | ToffeeX

Case Studies

Integrated-Tank-Cooler-ToffeeX-BiRex-UniBo
Integrated Cooling System for Electric Motorsports

ToffeeX partnered with UniBo Motorsport and BI-REX to deliver a first-of-its-kind integrated cooling system for electric racing motorcycles, uniting physics-driven topology optimization and advanced selective laser melting. The result: a single, compact component combining inverter and water cooling circuits with dry ice sublimation, tailored for the extreme thermal demands of MotoStudent competition.

Hydraulic Design Breakthrough: SSAB and Komatsu

SSAB and Komatsu partnered with ToffeeX to redesign a hydraulic U-bend coupling using physics-driven generative design. The result: a smoother, manufacturable flow path that cut pressure drop by 25% and reduced material usage by 40%.

Additive-manufactured LNG vaporizer cuts GHV variability by 50%
Field-proven additive-manufactured LNG vaporizer cuts GHV variability by 50%

How do you redesign a critical LNG sampling component to perform flawlessly in Arctic conditions? Read the case study to find out.

Optimizing a CO₂ Cooling Manifold for CERN's CMS Experiment
Optimizing a CO₂ Cooling Manifold for CERN

Faced with strict targets, CERN and the University of Bath used ToffeeX to rapidly design a high-performance cooling manifold, achieving a 52% mass reduction, uniform flow distribution, and over 30% lower pressure drop.

Design and optimization of an cross-flow oil cooler - feaured image shoing the oil cooler housed inside the heat exchanger
Design and Optimization of a Cross-Flow Oil Cooler

ToffeeX partnered with Nissan to design a more efficient oil cooler using generative design, achieving superior thermal performance.

Thermal simulation of a 3D topology-optimized rocket engine cooling design showing surface temperature gradients and heat distribution.
Breakthrough in topology-optimized rocket engine cooling cuts maximum temperature by 63ºC

See how The University of Glasgow and UK Space Agency successfully used ToffeeX to optimize cooling channels for a rocket nozzle.

Fraunhofer ToffeeX and Constellium cold plate plus heat sink generative design
Fraunhofer IWU accelerates cold plate design with advanced materials

Learn how Fraunhofer IWU advanced cold plate design with advanced materials, using ToffeeX and CP1 to improve heat dissipation by 6% and cut production time by 30%.

Ricoh Inverter Heat Sink design with ToffeeX
Ricoh’s Cold Plate Delivers 6.9% Better Thermal Performance

Ricoh exploited ToffeeX to design an innovative cold plate for inverters, achieving 6.9% lower thermal resistance and 31% less pressure loss compared to traditional designs.

Heat sink created with generative design printed in metal
Redesign of an air-cooled CPU heat sink for a 5G router

Learn how an air-cooled CPU heat sink for an Ericsson 5G router was optimized using ToffeeX to achieve higher cooling efficiency at a smaller size.

Efficient cold plate design by SOLIZE and ToffeeX
How SOLIZE designed a more efficient cold plate using ToffeeX

Learn about how SOLIZE created an efficient cold plate achieving enhanced cooling efficiency for electronics.

generative design optimized heat exchanger efficiency with a targeted header redesign
Unlocking 12% Higher Overall Heat Exchanger Efficiency Just by Redesigning the Header

Discover how ToffeeX optimized a heat exchanger for biomass gasification, enhancing efficiency and reducing tar deposition at a system level with targeted part redesign.

A grey render of a heat sink designed in ToffeeX. Circular. On a grey background. For the blog titled: Heat Sinks for Electronics Cooling Ensuring Device Longevity and Efficiency
Ricoh create a 31% more efficient heat sink design using ToffeeX

Explore how Ricoh and ToffeeX achieved a 31% efficiency boost with their optimized heat sink design, advancing sustainable electronics. Read the case study here.