Platform: Physics-Driven Generative Design | ToffeeX
ToffeeX

PlatformThe Intelligence Layer for Thermo-Fluid Engineering

Deterministic generative design for heat and flow. Set the objectives. Generate from physics. Export CAD.

Under the hood

Topology optimization for flow and heat

Topology optimization decides where material goes inside the design space, cell by cell. ToffeeX applies it to thermo-fluid problems, so channels, fins and branches form where the flow and the heat need them. It is multi-objective: temperature, pressure drop and weight are traded in the same run.

The ToffeeX approach

Physics-driven topology optimization

Starts from an empty design space and the governing equations, and finds new topologies, checked against the physics at every step.

Other approaches, and where they stop

  • Parametric optimization

    Tunes a few dimensions of a shape an engineer already drew. The topology stays the one you started with.

  • Data-driven generative design

    Learns from past designs and proposes variations. Results stay close to the data it was trained on.

How it works

From design space to CAD

Define the problem, let physics generate the design, export CAD.

DefineGenerateExport
Design space of a liquid-cooled heat sink

Capabilities

Driven by physics, designed to be made.

  1. 01 / Deterministic

    Repeatable design.

    The design comes from the governing equations, not from past designs. Change the objectives or the constraints to discover different optima, each one repeatable.

  2. 02 / Manufacturable

    Designed with manufacturing in mind.

    Feature size, channel clearance and overhang angle are enforced while the design grows, per process. Less rework before production.

  3. 03 / Fast

    Minutes to hours.

    The engine optimizes while it simulates, so each run ends in a finished design. Run tens of variants in parallel, one per set of parameters, and compare them.

Designed for
  • Additive manufacturing
  • Machining
  • Stamping
  • Chemical etching
  • and more

Faster, better workflows

Easy changes, big results

The usual way

Engineers draw the shape, the solver checks it

With ToffeeX

Engineers set the targets, the solver draws the shape

The usual way

Two or three design candidates, tuned by hand

With ToffeeX

Many design candidates and the trade-offs between them

The usual way

A redesign cycle to make the design buildable

With ToffeeX

Standard CAD out, ready for your own CFD sign-off

Integrations

Fits between your CAD and your CFD

Keep the tools you trust. ToffeeX takes the design space from your CAD and gives your CFD a design to sign off.

  1. Before

    Your CAD

    Draw the design space in the CAD tool you already use, then upload it.

  2. Generate

    ToffeeX

    Generates the geometry from the physics and your manufacturing constraints.

  3. After

    Your CFD

    Export standard CAD, validate it in your own CFD, then send it to CAM or the printer.

Direct integration

Ansys Discovery. A ToffeeX plug-in for Ansys Discovery, so you can use ToffeeX from inside it.

Research

30+ peer-reviewed publications. Eleven are on our research page, with Rolls-Royce, Boeing, Toyota, Baker Hughes and Imperial College London among the partners.

Have a hard thermal problem?

Bring your challenges. We will partner with you to solve them.